Joyce Foam Products Sustainability Actions

Variable Pressure Foaming (VPF)

All Joyce Foams are manufactured using Variable Pressure Foaming (VPF) technology, recognised for its environmentally conscious approach to foam production. VPF machines are designed to capture emissions, ensuring our process does not use or emit additional CO2, surpassing EPA standards. This method eliminates the need for Auxiliary Blowing Agents (ABAs) and significantly minimises Volatile Organic Compounds (VOCs) compared to conventional foam manufacturing processes. Through adopting VPF technology, we have achieved a significant reduction of up to 79% in our foaming emissions between 2011 and 2020. As the sole Australian foam manufacturer utilising this innovative method, we have remained committed to advancing eco-friendly foam production. The launch of our Adelaide facility in 2023 marked the integration of our second VPF machine, affirming our continued investment in sustainable manufacturing practices.

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Investing in Renewable Energy

At Joyce, we have committed to actively reducing our reliance on traditional energy sources. Implementing energy-efficient lighting solutions across all Joyce sites is just one step. We are progressively shifting towards solar power, now successfully powering our entire moulded foam line in Victoria using renewable energy. As part of our sustainability initiatives, electric forklifts were introduced at our South Australia site in 2023. Our overall Scope 2 emissions (indirect emissions from Joyce Foam’s operations) were reduced by 19.84% (451,713 kg of Co2 equivalents) in 2021-22.

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Lowering Transport Emissions

Since 2005, Joyce has been compressing foam for transport. This allows us to transport our products using 60% less space, maximising truck capacity and reducing transport requirements. Through compression and partnering with logistics suppliers who share our commitment to sustainability, we are striving to reduce transport-related emissions.

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Recycling

Our investment into cutting-edge technology and machinery leverages automation, which minimises errors, optimises resource utilisation and reduces our scrap rates. Any foam scrap generated is repurposed for use in carpet underlay. Through our robust reverse logistics system, we collect and recycle foam scraps from our customers' facilities, diverting over 200 tonnes of scrap foam in 2023. Additionally, we are a member of the Australian Packaging Covenant Organisation. All raw material containers and plastic wrappings used in our production process undergo recycling through our network of responsible supply chain partners.

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Employee Wellbeing

The well-being of our staff is paramount to Joyce. We strive to create a mentally and physically healthy workplace by providing a safe and supportive work environment. Our data shows our efforts are working, and we are proud that the average Joyce employee tenure is 14 years!

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Supporting IIMPACT Australia

Joyce Foam supports IIMPACT Australia's mission to improve girls' access to education in India. In their 18 years of operation, they have established over 2,000 learning centres, providing academic, emotional, and social support for over 100,000 girls.

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Founding Member of ABSC

Joyce Foam is a founding member of the Australian Bedding Stewardship Council. ABSC actively strives to minimise the impact of end-of-life mattresses on landfills, supporting a shift towards a circular economy.

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Global GreenTag Eco Certified

Joyce's foam products are eco-certified by Global GreenTag with a GreenRate: Level A. This was achieved through assessment of our foam's total health and the ecotoxicological impacts of all the ingredients.

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OEKO-TEX Certified Safe

Our Joyce Comfort range has been independently certified as free of harmful substances according to global criteria of STANDARD 100 by OEKO-TEX. Standard 100 certifies products that are free of harmful chemical substances, and safe for direct contact with the skin.

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